Clinical Applications of Gypsum Products

A variety of gypsum products are used in dental practice, each tailored to specific clinical tasks. Here’s a detailed look at their main clinical applications, with explanations.

1. Impression Making (Type I: Impression Plaster)

·         Purpose: Used historically for taking preliminary dental impressions, particularly in edentulous (no teeth) cases.

·         Properties: Rigid, inelastic, and sets quickly (3–5 minutes).

·         Advantages: Clean fracture on removal from minor undercuts, low cost.

·         Limitations: Now mostly obsolete for impressions due to brittleness and difficulty removing from undercuts without breaking; replaced by alginate and elastomers.

·         Modern use: Still occasionally used for recording bite registrations (centric jaw relation).

2. Cast and Model Fabrication

Type II: Model (Dental) Plaster

·         Purpose: Creation of diagnostic (study) casts, mounting casts on articulators, molds for denture processing.

·         Properties: Lower strength and higher porosity – easy to trim and inexpensive.

·         Example Uses:

o   Study models for analysis and case presentations (orthodontics, prosthodontics)

o   Base material for building up custom trays or secondary casts

o   Attachment of casts to articulators (mounting plaster, Class 1; has controlled expansion for accuracy)

Type III: Dental Stone

·         Purpose: Fabrication of working casts for complete and partial denture construction, orthodontic models, and diagnostic purposes.

·         Properties: Higher strength and lower porosity than plaster; suitable for working casts that need more durability and accuracy.

·         Example Uses:

o   Master casts for removable appliances or prostheses

o   Molds for investing waxed-up dentures before processing

o   Models for orthodontic appliances and aligner fabrication

3. Die Preparation for Fixed Prosthodontics

Type IV: High-Strength, Low-Expansion Dental Stone (Die Stone)

·         Purpose: Making precise dies for crowns, bridges, inlays, onlays—whenever fine detail and accuracy are required.

·         Properties: Very high strength, minimal setting expansion, excellent surface hardness; minimal distortion after setting.

·         Uses:

o   Dies for wax patterns in fixed prosthodontics

o   Master models for CAD/CAM milling

o   Models for implant-supported restorations

Type V: High-Strength, High-Expansion Dental Stone

·         Purpose: Used similarly to Type IV, but specifically when the casting alloy shrinks more (like base-metal alloys), so the additional setting expansion compensates for this.

·         Properties: Highest available strength, highest controlled expansion (up to 0.3%), required for base-metal casting

·         Uses:

o   Dies and models for working with high-shrinkage alloys

o   Precision removable partial denture frameworks

4. Mounting on the Articulator

·         Materials: Usually Type II (mounting plaster) or specialized mounting stones

·         Purpose: To attach upper and lower dental casts to the articulator accurately. Mounting stone is chosen for fast set, low expansion, and easy trimming.

·         Properties: Needs to set quickly (3 min), with controlled expansion (important so occlusal relation is not disturbed)

5. Orthodontic Casts

·         Materials: Mainly Type II (plaster) for study models or Type III (stone) for working models[2]

·         Purpose:

o   Recording of pre- and post-treatment tooth positions

o   Design and construction of orthodontic appliances (braces, retainers)

o   Diagnostic measurements and case planning

·         Properties: Needs moderate strength, dimensional stability, and good detail reproduction

6. Prosthodontic Use

·         Materials: Mostly Type III stone for complete/partial denture models, and Type IV/V for fixed prosthetic work.

·         Applications:

o   Master casts for full and partial dentures

o   Models for occlusal adjustments, esthetic planning

o   Working models for wax-up and processing of prosthesis

7. Endodontic Working Casts

·         Materials: Typically Type II or III, depending on required detail and strength

·         Purpose:

o   Fabrication of working casts to study canal anatomy or fit endodontic posts

o   Pre- and post-endodontic treatment assessment

·         Properties: Need for accurate reproduction of detail, stable base for measurement and planning

Visual Summary Table: Clinical Gypsum Product Applications

Application

Gypsum Type

Key Property

Example Procedure

Impressions

Type I (Plaster)

Clean fracture, fast set

Edentulous impression, bite record

Diagnostic Models/Mounting

Type II (Plaster)

Moderate strength, easy trim

Study model, case mounting, trial base

Working Casts/Removable Pros.

Type III (Stone)

Stronger, stable

Denture base, ortho appliance, cast partials

Precision Dies (Crowns/Bridges)

Type IV (Die Stone)

High strength, low expansion

Crown & bridge dies, implant master

Hi-Expansion Dies (Casting Base Metal)

Type V (Die Stone)

High strength, high expansion

RPD frameworks, large bridges

Articulator Mounting

Type II, Spec. Mounting Plaster

Fast set, low expansion

Mounting max/mand casts

Orthodontic Models

Type II or III

Detail, white color

Ortho study models, working casts

Endodontic Working Casts

Type II or III

Reproducible, cost-effective

Root post, canal shape assessment

Key Points

·         Using the correct type of gypsum for each clinical application is essential: Type II for study models/mounting, Type III for working models, Type IV/V for dies, and so on.

·         Modern dental labs often use pre-packed stones (specialized versions) for tailored mixing, setting, and expansion properties.

·         Always follow manufacturer instructions for manipulation for reliable, repeatable results in the clinic and lab.